FG-1500 | Specialty Corrugated Folding and Finishing

Description

FG-1500 specialty folder gluer series are built to enable the production of unconventional and complex products based on corrugated materials fitted with add-ons such as clips, windows, RFIDs, labels, and reinforcement inserts. FG series specialty folder gluers process E, B, C flute and double wall corrugated board with 60" maximum blank width. System utilizes a pick and place insert attachment, standard straight line and auto bottom functions, pre-fold and final fold sections, independently driven upper carriers with an extended final fold. Like all Pack-Smart high-performance finishing systems, the FG series are operator friendly with world class reliability and unmatched flexibility. 

The FG-1500 by Pack-Smart Inc. is a groundbreaking solution in the specialty folder gluer market, specifically engineered for the corrugated folding and finishing industry. This advanced system is adept at transforming corrugated blanks into ready-to-assemble display sections for point-of-purchase (POP) displays and retail-ready packaging. With a focus on high efficiency and quick changeovers, the FG-1500 is designed to meet the high-volume production needs of industries requiring complex and high-quality corrugated products.

In essence, the FG-1500 from Pack-Smart Inc. represents a significant advancement in corrugated folding and finishing technology, offering businesses a high-speed, accurate, and flexible solution for their packaging needs.

Frequently Asked Questions 

1. What industries benefit most from the FG-1500? The FG-1500 is ideal for industries requiring high-quality, innovative packaging solutions, including retail, e-commerce, and manufacturing sectors focused on POP displays and retail-ready packaging.

2. What are the main capabilities of the FG-1500? The FG-1500 specializes in corrugated folding and finishing, capable of handling complex products with add-ons such as clips, windows, RFIDs, labels, and reinforcement inserts. It processes a wide range of corrugated materials and ensures high-speed production with an affixing accuracy of ±0.5mm.

3. How does the FG-1500 enhance operational efficiency? With speeds up to 2,500 pieces per hour and the ability to process up to 60" carton widths, the FG-1500 significantly reduces production time. Its quick changeover capabilities and modular design also minimize downtime, making it a highly efficient solution for large-scale operations.

4. Can the FG-1500 handle different materials and product sizes? Yes, the FG-1500 is designed to process a variety of materials, including single, double, and triple wall corrugated boards, paper boards, and rigid plastic windows. It accommodates a wide range of product sizes, offering flexibility for diverse packaging needs.

5. What features make the FG-1500 stand out? Key features include its modular construction for easy customization, advanced control system for real-time data management, and operator-friendly design. Additionally, its servo-driven precision and compatibility with various materials and add-ons make it a versatile choice for packaging operations.

6. What are the system specifications of the FG-1500? The FG-1500 requires a floor space of 60.875 ft by 16.375 ft and achieves line speeds up to 2,000 pieces per hour. It supports a wide range of product sizes, demonstrating its adaptability to various production requirements.

7. How does the FG-1500 ensure product quality? The system utilizes advanced control software for real-time tracking, validation, and reporting, ensuring every product meets quality standards. Its precise material handling and affixing capabilities also contribute to the high-quality output.

8. Are there any optional features available for the FG-1500? Yes, the system can be configured with high-resolution DoD printers for variable data printing and personalized packaging solutions. This optional feature enhances the system's flexibility and allows for product customization.

9. What kind of support and service does Pack-Smart Inc. offer for the FG-1500? Pack-Smart Inc. provides comprehensive support and service, including operation manuals, on-site visits, remote troubleshooting, and manufacturer's warranty. Our dedicated team ensures customers maximize the value of their investment in the FG-1500.

10. How can businesses integrate the FG-1500 into their existing production lines? Thanks to its modular design and compatibility features, the FG-1500 can be easily integrated into existing production lines. Pack-Smart Inc. works closely with customers to ensure seamless integration and optimal performance.

Industries

The FG-1500 serves a wide range of sectors, including but not limited to, retail, manufacturing, and packaging. It is particularly beneficial for companies in the display and packaging industry looking for innovative solutions to create durable, eye-catching POP displays and retail packaging that stands out on the store floor.

• Packaging and Containers: Specifically for companies specializing in the production of Point of Purchase (POP) displays, retail packaging, and corrugated containers.
• Retail: Businesses requiring innovative display solutions for in-store marketing.
• Manufacturing: Industries needing specialized corrugated folding and finishing capabilities for their products.

Main KPI's

The FG-1500 boasts impressive key performance indicators, including a production capacity of up to 2,500 pieces per hour, the ability to handle carton widths up to 60 inches, and an affixing accuracy of ±0.5mm. These KPIs underscore the system's capability to deliver high-volume, precise, and quality output consistently.

• Speed: Up to 2,500 pieces per hour (PPH), accommodating high-volume production needs.
• Carton Width: Handles up to 60" carton width, allowing for a wide range of product sizes.
• Affixing Accuracy: ±0.5mm, ensuring high precision in product assembly.

Value Proposition

Pack-Smart's FG-1500 distinguishes itself with its unparalleled flexibility, enabling the production of unconventional and intricate corrugated products. Equipped with add-ons such as clips, windows, RFIDs, labels, and reinforcement inserts, the FG-1500 processes a variety of corrugated materials with ease. Its modular design, combined with servo-driven precision, offers businesses the adaptability to evolve with market demands while ensuring product quality and operational efficiency.

• Innovative Design: The FG-1500 offers a unique solution for producing complex corrugated products with add-ons, setting it apart in the market.
• Flexibility: Capable of processing a variety of materials and designs, including E, B, C flute, and double wall corrugated board.
• Efficiency: Designed for quick changeovers and high-speed production to meet dynamic market demands.

Benefits

The FG-1500 system provides multiple advantages, including the versatility to process a broad spectrum of materials and the efficiency to reduce downtime and labor costs significantly. Its quick changeover capability and operator-friendly design make it an ideal choice for businesses aiming to enhance productivity and minimize operational complexities.

• Versatility: Handles a broad spectrum of materials and product types, from POP displays to retail packaging.
• Reduced Labor Costs: Automation reduces the need for manual labor, significantly cutting production costs.
• Enhanced Product Quality: Precision engineering ensures products are consistently produced to high standards.

Features

Among its standout features are its modular construction, which allows for easy customization and integration of additional modules, and its advanced control system, which ensures real-time production data management and quality assurance. The FG-1500's high-speed production capability, supported by Delta-X software, facilitates rapid turnaround times for large-scale operations.

• Modular Design: Allows for easy integration of additional modules to meet evolving product requirements.
• Servo Driven: Ensures reliability, flexibility, and precision with 100% digital brushless servo motors.
• Comprehensive Control: Features Delta-X software for real-time production data management and quality assurance.

Specifications

Designed for large-scale production environments, the FG-1500 requires a floor space of 60.875 ft by 16.375 ft. It achieves line speeds up to 2,000 pieces per hour, with the flexibility to adjust for product-specific requirements. The system can process a wide range of product sizes, demonstrating its adaptability to various production needs.

Performance

• Line speeds and mode of operation to be confirmed from engg.
• Maximum Speed - 2,000 PPH (product specific to be added)

Physical

• Required floor length: 60.875 ft (method of showcasing system dimensions)
• Required floor width: 16.375 ft
• Fold type: Left and Right-Side Fold
  • Top (Front) Side Fold
  • Inclined Fold

Separate section for gluing technologies:

• Adhesive type: Hot and Cold Glue
• Adhesive pattern: Glue lines and glue dots.

Product (corrugated blank)

• length (In travel direction) - 5”
• length (In travel Direction) - 60”
• width - 4”
• width - 60”
• thickness - 0.015”
• thickness - 0.25”

Product (reinforcement attachment)

• Travel Length - 2”
• Travel Length - 20”
• Prod. Width - 2”
• Prod. Width - 30”
• Prod. Thickness - 0.015”
• Prod. Thickness - .25”

Product (window attachment)

• Travel Length - 2”
• Travel Length - 32”
• Height - 2”
• Height - 9”
• window thickness - 0.02”
• window thickness - .25”

Product (clip attachment)

• clip length – 32’’

Power requirements electrical: (Utilities)

• Electrical cabinet: 230VAC, 3 Ø, 60Hz, 120 AMP MAX
• Air drop: 50 CFM, @100PSI. Vacuum: self contained
• Glue melt unit: 230VAC, 3Ø, 60HZ, 30AMP MAX,
• Cold glue system: 110VAC, 1Ø, 60HZ, 5AMP MAX

Processed Material

Capable of handling single, double, and triple wall corrugated boards, paper boards, folding carton paper, and more, the FG-1500 is designed for versatility. It can also integrate various attachments, including rigid plastic windows and clips, showcasing its broad material compatibility.

• Corrugated Board: Single, double, and triple wall boards.
• Paper Boards and Folding Carton Paper: 230 gsm and above, including Kraft paper.
• Rigid Plastic Windows: Materials like PET and PVC.

Applications

The FG-1500 excels in producing POP displays and retail-ready packaging, offering businesses the tools to create packaging solutions that are not only visually appealing but also structurally sound and retail-ready.

• POP Displays: Specialty folding and finishing for point of purchase displays.
• Retail Ready Packaging: Solutions for retail packaging that require complex folds and add-ons.

Process Flows

From feeding and registration to affixing, gluing, and folding, the FG-1500 streamlines the entire production process. Each step is executed with precision and efficiency, ensuring a seamless operation from start to finish.

• Feeding: Introduction of corrugated blanks into the system.
• Registration and Affixing: Alignment and attachment of additional elements like clips and windows.
• Folding and Gluing: Execution of precise folds and application of adhesives for assembly.
• Finishing: Final checks and preparations for shipping or further assembly.

Related Systems & Technologies

The FG-1500 integrates seamlessly with other Pack-Smart systems and technologies, including pick and place requirements and advanced printing and inspection modules. This integration capability allows for product personalization and quality assurance, further enhancing the system's value to businesses looking for comprehensive packaging solutions.

• RP Series: For additional pick and place requirements.
• MFF120 Front Fold Module: For precise folding applications.
• VC1500-12 Vacuum Transfer: Ensures smooth material handling through the system.
• DoD Inkjet Printing: For variable data printing directly on the product.
• Labelling: Application of various labels, including RFID and QR codes, for tracking and customer engagement.
• Vision Camera Inspection: Ensures quality control by verifying each product's integrity in real-time.

Resources

Sales Pitch

Information Sheet

Imagery

Videos