CP-250 | Duplex Card Personalization

Description

The CP-250 Card Personalization System represents the pinnacle of innovation in the card production industry. Designed to meet the ever-growing demands for speed, efficiency, and security in card personalization, the CP-250 sets itself apart as the world's fastest complete card personalization line. With capabilities such as duplex card personalization, over-edge CMYK DoD printing, and dual interface EMV encoding, it offers an unmatched combination of quality and performance. This system is tailored for businesses seeking to elevate their card production processes to new heights of operational excellence and customer satisfaction.

The industry’s most robust and flexible card personalization solution. With speeds up to 30,000 products per hour it is ideal for all your closed, secure, and open loop needs. By combining advanced features, uncompromising quality, top throughput, reliable reporting, and an operatorfriendly interface the CP-250 can achieve any goals. The CP-250 features a high-speed pick and place feeding system. This system allows for excellent handling of a diverse number of card formats; CR80s, M6 hang tags, and many custom shaped cards. It’s no surprise that the CP-250 is the preferred choice of global leaders with complex and unique projects, substrates, shapes, and inline processes.

Frequently Asked Questions

The CP-250 system often prompts inquiries regarding its operational capabilities, compatibility with various card materials, and integration into existing production lines. Questions range from the system's throughput rates, material handling capabilities, to the specifics of its security features and personalization technologies. The answers to these questions highlight the system's flexibility, advanced technological features, and its ability to adapt to a wide range of industry needs, ensuring that clients have all the information needed to make informed decisions about their card production solutions.

Industries

The CP-250 serves a broad spectrum of industries, each with its unique requirements for card personalization. From banking and financial services, which demand high-security EMV encoding for debit and credit cards, to retail sectors looking for vibrant, full-coverage gift card personalization. The telecommunications industry benefits from its SIM card processing capabilities, while government and corporate sectors rely on it for secure ID card production. The education sector also finds value in the CP-250 for the issuance of student and faculty ID cards, demonstrating the system's versatility across various applications.

Banking and Financial Services: For the personalization of debit and credit cards with secure EMV encoding.
Retail: Production of branded gift cards and loyalty cards to enhance customer engagement.
Telecommunications: Efficient personalization and packaging of SIM cards for mobile phone users.
Government and Corporate Security: Creation of secure ID cards for access control and identification purposes.
Education: Issuance of student and faculty ID cards with printing and encoding capabilities.

Main KPI's

Key Performance Indicators (KPIs) for the CP-250 include its industry-leading throughput of up to 35,000 cards per hour, precision over-edge CMYK DoD printing for exceptional card quality, and dual interface EMV encoding for enhanced security. These KPIs underscore the system's ability to deliver high-volume card production without compromising on quality or security, setting a new standard for efficiency and performance in the card personalization industry.

Throughput of up to 35,000 cards per hour, ensuring high productivity.
Over Edge CMYK Drop-on-Demand (DoD) Printing for full-coverage, high-quality card personalization.
Dual Interface EMV Encoding to support the latest in payment technology standards.

Value Proposition

The CP-250 offers a compelling value proposition by significantly reducing the number of operators needed, thereby lowering labor costs and enhancing production efficiency. Its flexibility for unique product workflows, combined with quick product changeovers, allows for a highly adaptable production line. The system's over-edge CMYK personalization and in-line automated piece remakes ensure that each card meets the highest quality standards, providing clients with a cost-effective, high-quality card production solution.

Reduced Number of Operators: Automated processes decrease the need for manual labor, reducing operational costs.
Flexibility for Unique Product Workflows: Adaptable to various card types and personalization needs, accommodating custom projects with ease.
Over Edge CMYK Personalization: Offers edge-to-edge printing capabilities, enhancing card aesthetics and brand visibility.
Quick Product Changeover: Minimizes downtime between production runs, enhancing operational efficiency.
End-to-End Tracking and Reporting: Ensures full traceability of each card for security and quality control.
In-Line Automated Piece Remakes: Automatically corrects errors, ensuring high-quality output without manual intervention.

Features

Featuring a belt speed of up to 5100mm/sec and designed for 24/7 operation, the CP-250 is equipped with brushless servo-controlled technology, ensuring high-speed, efficient, and continuous card processing. Its multifunctional capabilities allow for feeding, registration, affixing, gluing, and folding applications, all within a single, compact system. The CP-250's advanced features are tailored to meet the demands of high-volume card personalization, offering unparalleled flexibility and reliability.

High-speed belt capable of 5100mm/sec, supporting fast production cycles.
Designed for continuous 24/7 operation, ensuring reliability and uptime.
Brushless servo-controlled for precise movement and handling.

Specifications

The CP-250 boasts impressive specifications, including a maximum speed of 35,000 cards per hour, duplex card personalization speeds up to 35,000 PPH, and high-resolution DoD UV printing at 600dpi. Its specifications are a testament to its ability to handle high-volume, high-quality card production with precision and efficiency, making it an ideal solution for a wide range of card personalization applications.

Speed: Up to 35,000 cards per hour.
Printing: Over Edge CMYK DoD Printing.
Encoding: Dual Interface EMV Encoding.
Operation: 24/7 capability with brushless servo control.

Processed Material

Capable of processing a diverse array of materials, the CP-250 is not limited to traditional card stocks. It handles open and closed loop cards, including Visa and MasterCard gift cards, as well as Amazon, Google, iTunes, and Starbucks gift cards. This versatility ensures that clients can utilize the CP-250 for a wide range of card personalization needs, from gift cards to secure financial cards.

Open Loop Cards: Visa Gift Card, MasterCard Gift Card.
Closed Loop Cards: Amazon Gift Card, Google Gift Card, iTunes Gift Card, Starbucks Gift Card.

Applications

The CP-250 finds applications across various sectors, including financial card personalization, retail gift card production, telecom SIM card packaging, and secure ID card creation for government and corporate use. Its advanced personalization and security features make it suitable for any industry requiring high-volume, high-quality card production.

Financial Cards: Personalization of debit and credit cards with high security and precision.
Gift Cards: Custom printing and encoding for retail gift cards, enhancing brand visibility.
Loyalty Cards: Production of loyalty cards for retail and other sectors, with options for unique branding and encoding.
SIM Cards: Efficient personalization of telecommunications SIM cards, including programming and data encoding.
Secure ID Cards: Creation of secure identification cards for government, corporate, and educational use, with advanced encoding and printing capabilities.

Process Flows

The CP-250's process flow is designed for efficiency and quality, starting with high-speed pick and place feeding and moving through duplex personalization, including over-edge printing and EMV encoding. Each card is meticulously checked for quality before being sorted and packaged, ensuring a seamless production process from start to finish.

Card Feeding: Automated feeding of blank cards into the system for processing.
Printing and Encoding: Over Edge CMYK DoD printing for full-coverage personalization and dual interface EMV encoding for secure data storage.
Quality Inspection: Automated inspection of each card for printing and encoding accuracy, ensuring high-quality output.
Error Correction: In-line automated piece remakes to correct any detected errors without manual intervention.
Packaging: Final cards are prepared for packaging, with options for wrapping, labeling, and batch processing for shipment.

Related Systems & Technologies

Integrating seamlessly with related systems such as the SJ Series for security features, the HSL60 for labeling, and the ME1 for magnetic encoding, the CP-250 is part of a comprehensive ecosystem of card production technologies. This integration capability ensures that the CP-250 can meet a wide range of personalization and security requirements.

The CP-250 is compatible with a variety of related technologies, including high-speed feeding systems, advanced printing and encoding modules, and quality control units. This compatibility allows for a highly customizable card production line that can adapt to changing market demands and client needs, further enhancing the CP-250's value proposition in the card personalization industry.

SJ Series: Inkjet printing systems for additional personalization options.
HSL60: High-speed label applicator for applying security labels or other branding elements.
ME1, SR250, RP Series, VC Series: Various modules for feeding, registration, and verification, enhancing the system's flexibility and capability.
VSC1000: Vision scan camera for OCR/Barcode reading and verification.
BSG1000: Buffer system for managing workflow and ensuring continuous operation.
DV Series, SP Series: Diverse modules for additional processing and finishing options.
UVL7550: LED UV curing for inkjet printing processes.
HMI10: Human-machine interface for easy operation and monitoring.
DXT, Emerald 2500: Advanced control systems for real-time tracking, diagnostics, and system integration.